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    Access panel sizing calculator

    Turn rough openings into custom sheet-metal access panel specs

    Size flat covers, flanged doors, removable hatches, and vented access panels. Estimate cover size, blank size, fastener count, and weight before requesting a FortiFab quote.

    Panel sizing

    Updates as you edit. Front view of the cover over your opening.

    Ready to quote
    22.5" blank28.5" blank
    Flanged access door · Carbon steel
    flat blank visible cover rough opening fasteners

    Visible cover

    20 × 26 in

    Flat blank 22.5 × 28.5 in · 4 bends · sizing estimate before FortiFab review.

    Estimated price — panel metalwork

    $61.60 each

    $369.60 total for 6 pcs · Small-batch rate · Instant estimate — FortiFab confirms final pricing.

    • Quantities of 10 or fewer carry the shop small-batch rate; unit price drops at 11+.

    Hardware priced on FortiFab review

    Excluded from this estimate: screw fastening hardware.

    Request a quote
    Weight each
    10.91 lb
    Total weight
    65.47 lb
    Fasteners
    16

    Panel inputs

    All dimensions are in inches. Start from the rough opening — cover, blank, weight, and fastener counts update live.

    Panel style

    Formed returns add stiffness and clearance around equipment openings.

    Rough opening

    in

    Width

    in

    Height

    Measure the actual hole or cutout the panel must cover.

    in

    Added to every side for fasteners, gasket surfaces, clearance, and appearance.

    in

    Formed return depth for flanged doors, hatches, and vented panels.

    Good default for painted or powder-coated industrial parts. Changing material resets thickness to its common default.

    in
    pcs
    in

    Target spacing around the cover perimeter; at least four fasteners are assumed.

    Countersinking is priced per fastener hole in the instant estimate.

    Settings are saved automatically in your browser.

    Panel price breakdown

    Instant estimate — FortiFab confirms final pricing. Covers the panel metalwork only (flat blank, laser cutting, forming); hinges, latches, gasket, and other hardware are priced on review.

    Material (incl. nesting)
    $6.96
    Laser cutting (17 pierces)
    $0.28
    Forming (4 bends)
    $14.00
    Welding
    None specified
    Finish / powder coat
    Quoted on review
    Shop subtotal (each)
    $21.24
    With 45% markup
    $30.80
    Small-batch rate (qty ≤ 10)
    ×2 — unit price drops at 11+
    Unit estimate
    $61.60
    Total (6 pcs)
    $369.60

    Quote-ready panel summary

    Attach or paste this summary with your RFQ — include environment, airflow, hinges/latches, gasket, and finish notes so FortiFab can confirm hardware and manufacturability.

    Opening
    18 × 24 in rough opening
    Visible cover
    20 × 26 in · 1" overlap per side
    Flat blank
    22.5 × 28.5 in · 4.45 ft² each
    Style
    Flanged access door · 4 bends
    Material
    Carbon steel · 0.06 in thick
    Quantity
    6 pcs
    Fasteners
    16 around the cover perimeter (6" spacing) · Screw-fastened
    Weight
    10.91 lb each · 65.47 lb total
    Estimate
    $61.60 each · $369.60 total for 6 pcs (small-batch rate; unit price drops at 11+) — panel metalwork only. Instant estimate — FortiFab confirms final pricing.
    Hardware
    Priced on FortiFab review (excluded from the estimate): screw fastening hardware.
    Review note
    Planning output only. FortiFab confirms final material, tooling, bend deductions, hardware, tolerances, finishes, and manufacturability during quote review.
    Request a quote

    Access panel RFQ guide

    Turn a rough opening into a manufacturable access panel quote

    Use this page to size sheet-metal access panels, hatches, removable covers, and flanged service doors before sending FortiFab an RFQ. The strongest quote packages include the opening size, cover overlap, material, fasteners, hinges or latches, airflow needs, and the installation environment.

    Common searches

    • access panel calculator
    • sheet metal access panel
    • custom access hatch
    • flanged cover panel

    Best buyer use cases

    • Service access covers for equipment guards and cabinets
    • Removable panels for utility, HVAC, or industrial enclosures
    • Vented or fastened hatches that need shop review before production

    Ready to turn this into a reviewed fabrication quote?

    Send drawings, sketches, material, thickness, finish, quantity, and any fit-up requirements so FortiFab can review manufacturability.

    Quote access panels

    Access panel FAQs

    Access panel dimensions depend on the actual opening, fasteners, seals, hinges, and service clearance.

    Est. each · small-batch rate

    $61.60 · $369.60 total

    Request a quote